System 1

Carbon steel with maximum operating temperature <120℃

Pre-qualification is required

Surface Preparation	Zinc Primer	DFT(μm)	Intermediate Coat	DFT(μm)	Top Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5	ZINCTECT 500	60	EPOTECT HB (M)	200	RETANTECT 6000 (M)	50	310
	ZINCTECT 1500 QD-85	75	EPOTECT HB (M)	175	RETANTECT 6000 (M)	60	310
	ZINCTECT 500	60	EPOTECT HB (M) QD	200	RETANTECT 6000 (M)	50	310
	ZINCTECT 1500 QD-85	75	EPOTECT HB (M) QD	175	RETANTECT 6000 (M)	60	310
	ZINCTECT 500	60	EPOTECT AL	200	RETANTECT 6000 (M)	50	310
	ZINCTECT 1500 QD-85	75	EPOTECT AL	175	RETANTECT 6000 (M)	60	310
	ZINCTECT 500	60	EPOTECT HB (M)	160	RETANTECT 6000 (M)	60	280
	ZINCTECT 1500 QD-85	75	EPOTECT HB (M)	145	RETANTECT 6000 (M)	60	280
	ZINCTECT 500	60	EPOTECT HB (M) QD	160	RETANTECT 6000 (M)	60	280
	ZINCTECT 1500 QD-85	75	EPOTECT HB (M) QD	145	RETANTECT 6000 (M)	60	280
	ZINCTECT 500	60	EPOTECT AL FE	160	RETANTECT 6000 (M)	60	280
	ZINCTECT 1500 QD-85	75	EPOTECT AL FE	145	RETANTECT 6000 (M)	60	280

Note
*The above systems are under testing.

System 2A

Thermally sprayed aluminum

Pre-qualification is not required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			THERMOTECT 600 SC	25			25

System 2B

Thermally sprayed zinc or alloys of zinc top coated

Pre-qualification is required for intermediate and topcoat as per system1

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			EPOTECT HB(M)	125	RETANTECT 6000 (M)	75	200

Note
*The above system is under testing.
**Tie coat will be recommendable to avoid popping. Epomarine Primer for Mist Coat shall be used for tie coat.

System 3A

Potable water tanks

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 3B

Ballast water tanks/internal seawater filled compartments

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Available*1		Available*1

Note
*1:Please contact Kansai representative for further information.

System 3C

Tanks for stabilised crude, diesel and condensate

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 3D

Process vessels <0.3MPa <75℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 3E

Process vessels <7.0MPa <80℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 3F

Process vessels <3.0MPa <130℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 3G

Vessels for storage of methanol, mono ethyl glycol etc.

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 4

Walkways, escape routes and lay down areas.

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 5A

Epoxy based fire protection

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 5B

Cement based fire protection

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 6A

Stainless steel

Pre-qualification is required

Surface Preparation	Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
Sweep blast	EPOTECT GX	50	EPOTECT HB (M)	115	RETANTECT 6000 (M)	60	225

System 6B

Galvanised steel

Pre-qualification is required

Surface Preparation	Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
Clean with alkaline detergent followed by hosing with fresh water	EPOTECT GX	50	EPOTECT HB(M)	115	RETANTECT 6000 (M)	60	225

System 6C

Insulated stainless steel piping <150℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
Sweep blast			THERMOTECT EP	125	THERMOTECT EP	125	250

System 7A

Carbon and Stainless steel in splash zone

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			TECTBARRIER SP (A) 500	500	TECTBARRIER SP (A) 500	500	1000
			EPOTECT GF (M)	250	EPOTECT GF (M)	250	500

Note
*The above systems are under testing.

System 7B

Submerged carbon and stainless steel ≦50℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			TECTBARRIER SP (A) 500	500	TECTBARRIER SP (A) 500	500	1000
			EPOTECT GF (M)	250	EPOTECT GF (M)	250	500

Note
*The above systems are under testing.

System 7C

Submerged carbon and stainless steel >50℃

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			Not available		Not available

System 8

Structural carbon steel with maximum operating temperature ≦80℃ in internal and fully dry and ventilated area.

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			ZINCTECT 500	60	EPOTECT HB(M)	25	85
			EPOTECT HB	150			150

System 9

Bulk supplied carbon steel valves with maximum operating temperature up to 150℃.

Pre-qualification is required

Surface Preparation	Shop Primer	DFT(μm)	1st Coat	DFT(μm)	2nd Coat	DFT(μm)	Total DFT(μm)
ISO Sa2.5			EPOTECT PC100 PH	150	EPOTECT PC100 PH	150	300